Winding Machine Ejector Nozzle

Automated Winding Mandrel Nozzle for Winding Axles by Dongguan Aoshuo Precision Mould Co., Ltd.</h1>1. Company Introduction</h2>Dongguan Aoshuo Precision Mould Co., Ltd. was founded in 2008 and is located at No. 1, Xinchun Road, Shangsha, Changan Town, Dongguan City, Guangdong Province, China. As a comprehensive mold parts supplier, we are committed to the design and processing of high - precision mold parts and automated precision components. With advanced technology and rich industry experience, our products have been widely applied in various fields, such as precision stamping molds, plastic molds, automotive molds, medical molds, precision computer connector molds, medical devices and equipment, and jigs. Over the years, we have built a solid reputation in the global market.2. Core Business Overview</h2>Our company offers a wide - ranging portfolio of core business services. The automated winding mandrel nozzle for winding axles is a specialized product within our automation - rela

Product details

Automated Winding Mandrel Nozzle for Winding Axles by Dongguan Aoshuo Precision Mould Co., Ltd.

1. Company Introduction

Dongguan Aoshuo Precision Mould Co., Ltd. was founded in 2008 and is located at No. 1, Xinchun Road, Shangsha, Changan Town, Dongguan City, Guangdong Province, China. As a comprehensive mold parts supplier, we are committed to the design and processing of high - precision mold parts and automated precision components. With advanced technology and rich industry experience, our products have been widely applied in various fields, such as precision stamping molds, plastic molds, automotive molds, medical molds, precision computer connector molds, medical devices and equipment, and jigs. Over the years, we have built a solid reputation in the global market.

2. Core Business Overview

Our company offers a wide - ranging portfolio of core business services. The automated winding mandrel nozzle for winding axles is a specialized product within our automation - related and winding - specific component offerings. In addition, our business scope also includes:

Mold Processing: We supply a variety of products, such as hardware stamping mold parts, pressing mold parts, and PG seeds, to meet different mold - making needs.

Connector Mold Parts: High - precision connector mold parts customized for the electronics industry, ensuring seamless connectivity in electronic devices.

Plastic Mold Parts: Mold components suitable for manufacturing various plastic products, from simple consumer - grade items to complex industrial - grade plastics.

Semiconductor Components: This category includes alloy chucks, tungsten steel fixture plates, winding molds, magnetic powder molds, tungsten steel wire nozzles, tungsten steel molds, and tensioners.

Fully Automatic Winding Alloy Chucks: An automated solution that significantly improves production efficiency, enabling manufacturers to increase output while maintaining quality.

Precision Injection Mold Spare Parts: These parts ensure the accuracy and stability of the injection molding process, guaranteeing high - quality plastic - molded products.

Automation Components: All kinds of precision components that support industrial automation, promoting the modernization of manufacturing processes.

Hardware Stamping Mold Spare Parts: High - quality hardware stamping parts suitable for mass production, meeting the requirements of large - scale manufacturing projects.

3. Automated Winding Mandrel Nozzle for Winding Axles Details

3.1 Product Positioning

Our automated winding mandrel nozzle for winding axles is specifically designed for industries that rely on automated winding processes, especially in the electronics, electrical, and wire - harness manufacturing sectors. It serves as a crucial component in the automated winding system, working in tandem with the winding mandrel to precisely handle and position wires during the winding operation. Whether it's high - volume production lines that demand rapid and accurate wire - placement or small - scale, specialized manufacturing setups that require meticulous control, this nozzle provides the necessary support for efficient and error - free winding processes.

3.2 Product Features

Precision Wire - Picking and Placement: The nozzle is engineered with high - precision in mind. It can accurately pick up wires of different diameters and materials, ensuring a secure grip without causing any damage to the wire surface. During the placement process, it can precisely position the wire onto the winding mandrel according to the programmed path, enabling consistent and accurate winding. For example, in the production of fine - gauge coils for high - end electronics, the nozzle's precision is essential for achieving the desired winding pattern and electrical performance.

Adjustable Suction Force: To accommodate various wire types and winding requirements, the suction force of the nozzle is adjustable. This allows manufacturers to fine - tune the suction power based on the specific characteristics of the wire, such as its flexibility, stiffness, and thickness. Whether it's a thin and delicate wire or a thicker, more robust one, the nozzle can be adjusted to provide the optimal suction force for stable handling.

Durable and Wear - Resistant Materials: Made from high - quality, wear - resistant materials, the nozzle is built to withstand the continuous mechanical stress and friction during the winding process. It can endure repeated contact with wires and the high - speed rotation of the winding mandrel without significant wear and tear. This durability ensures long - term stable operation, reducing the need for frequent replacements and minimizing production downtime.

Compatibility with Automated Systems: The automated winding mandrel nozzle is designed to be fully compatible with a wide range of automated winding machines and systems. It can easily integrate into existing production lines, communicating seamlessly with the control system of the winding equipment. This compatibility enables smooth operation and efficient coordination between the nozzle, the winding mandrel, and other components of the automated winding system, enhancing overall production efficiency.

Easy Maintenance and Cleaning: We understand the importance of easy maintenance in industrial production. The nozzle is designed with a simple structure that allows for easy disassembly and reassembly, making maintenance tasks such as cleaning and replacement of worn - out parts straightforward. This feature helps to keep the nozzle in optimal working condition and reduces the time and effort required for maintenance, ultimately contributing to higher productivity.

3.3 Production Advantages

Advanced Equipment: Aoshuo is equipped with state - of - the - art production equipment. Our Makino and Beijing Jingdiao CNC machining centers, along with imported Japanese equipment like Mitsubishi and Sodick, enable us to achieve the highest level of precision in manufacturing the winding mandrel nozzle. These advanced machines can create complex geometries and achieve tight tolerances, ensuring the quality and performance of the final product.

Advanced Software - Driven Design: In the design phase, we utilize cutting - edge software such as UG, Pro - E, and AutoCAD. These software tools allow us to conduct in - depth design analysis, simulation, and optimization. We can virtually test the performance of the nozzle under different winding conditions, identify potential issues, and make necessary adjustments before production. This software - driven approach ensures that the final product is not only highly functional but also optimized for production efficiency and cost - effectiveness.

Expert Team: Our team of engineers and technicians is at the heart of our success. With in - depth knowledge of winding - related technologies, automation, and mold - making, they work closely with customers from the initial consultation stage. They understand the specific requirements of the industry and are responsible for every aspect of the nozzle's design, processing, and quality inspection. Their expertise and years of practical experience guarantee that the delivered product meets and often exceeds customer expectations.

3.4 Application Areas

The automated winding mandrel nozzle for winding axles is mainly used in the electronics manufacturing industry for the production of components such as inductors, transformers, and solenoids. In the electrical industry, it is used for winding wires in motors, generators, and other electrical devices. In the wire - harness manufacturing industry, it plays a crucial role in winding wires into organized bundles for various applications. Additionally, it can be applied in other industries where precise winding operations are required, such as the aerospace and automotive industries for manufacturing components like sensors and actuators that involve wound elements.

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