Winding shaft core

Automated Part - numbered Winding Mandrel by Dongguan Aoshuo Precision Mould Co., Ltd.1. Company IntroductionDongguan Aoshuo Precision Mould Co., Ltd. was established in 2008 and is located at No. 1, Xinchun Road, Shangsha, Changan Town, Dongguan City, Guangdong Province, China. As a comprehensive mold parts supplier, we are committed to the design and processing of high - precision mold parts and automated precision components. Leveraging advanced technology and rich industry experience, our products have been widely applied in diverse fields, such as precision stamping molds, plastic molds, automotive molds, medical molds, precision computer connector molds, medical devices and equipment, and jigs. Over the years, we have built a solid reputation in the global market.2. Core Business OverviewOur company offers a wide - ranging portfolio of core business services. The automated part - numbered winding mandrel is a specialized and innovative product within our automation

Product details

Automated Part - numbered Winding Mandrel by Dongguan Aoshuo Precision Mould Co., Ltd.

1. Company Introduction

Dongguan Aoshuo Precision Mould Co., Ltd. was established in 2008 and is located at No. 1, Xinchun Road, Shangsha, Changan Town, Dongguan City, Guangdong Province, China. As a comprehensive mold parts supplier, we are committed to the design and processing of high - precision mold parts and automated precision components. Leveraging advanced technology and rich industry experience, our products have been widely applied in diverse fields, such as precision stamping molds, plastic molds, automotive molds, medical molds, precision computer connector molds, medical devices and equipment, and jigs. Over the years, we have built a solid reputation in the global market.

2. Core Business Overview

Our company offers a wide - ranging portfolio of core business services. The automated part - numbered winding mandrel is a specialized and innovative product within our automation - related and winding - application - specific component offerings. Besides, our business scope also includes:

Mold Processing: We supply a variety of products, such as hardware stamping mold parts, pressing mold parts, and PG seeds, to meet different mold - making requirements.

Connector Mold Parts: High - precision connector mold parts customized for the electronics industry, ensuring seamless connectivity in electronic devices.

Plastic Mold Parts: Mold components suitable for manufacturing various plastic products, from simple consumer - grade items to complex industrial - grade plastics.

Semiconductor Components: This category includes alloy chucks, tungsten steel fixture plates, winding molds, magnetic powder molds, tungsten steel wire nozzles, tungsten steel molds, and tensioners.

Fully Automatic Winding Alloy Chucks: An automated solution that significantly improves production efficiency, enabling manufacturers to increase output while maintaining quality.

Precision Injection Mold Spare Parts: These parts ensure the accuracy and stability of the injection molding process, guaranteeing high - quality plastic - molded products.

Automation Components: All kinds of precision components that support industrial automation, promoting the modernization of manufacturing processes.

Hardware Stamping Mold Spare Parts: High - quality hardware stamping parts suitable for mass production, meeting the requirements of large - scale manufacturing projects.

3. Automated Part - numbered Winding Mandrel Details

3.1 Product Positioning

Our automated part - numbered winding mandrel is designed specifically for industries that demand highly precise and efficient winding operations with traceability. It is an essential component for automated winding systems, especially in the electronics, electrical, and wire - harness manufacturing sectors. Whether it's high - volume production lines that require rapid and accurate winding or small - scale, specialized manufacturing setups that need meticulous control, this mandrel provides the necessary support for efficient and organized winding processes. The part - numbered feature allows for easy identification and tracking, which is crucial for quality control and inventory management.

3.2 Product Features

Precision Winding Capability: Engineered with precision in mind, this winding mandrel can accurately control the winding pitch, tension, and layer - by - layer arrangement of wires, filaments, or other materials. This high - precision winding ensures that the resulting products, such as coils, solenoids, and transformers, have consistent quality and performance. For example, in the production of high - performance inductors for electronics, the accurate winding provided by our mandrel is essential for maintaining the desired electrical characteristics.

Customizable Design: We understand that different winding applications have unique requirements. Thus, our winding mandrel can be customized in terms of size, shape, and material. It can be tailored to accommodate various types of cores, from small - diameter cylindrical cores to complex - shaped multi - core structures. The material of the mandrel can be selected based on the specific needs of the application, such as using high - strength alloys for heavy - duty winding or materials with low friction coefficients for smooth and precise winding.

Automation Compatibility: The automated part - numbered winding mandrel is designed to be fully compatible with automated winding machines. It can be seamlessly integrated into existing automated production lines, enabling smooth operation. The mandrel can communicate with the control system of the winding machine, receiving and executing commands for precise winding operations. This compatibility not only boosts production efficiency but also reduces the risk of human - error in the winding process.

Durable and Reliable Construction: Made from high - quality, wear - resistant materials, our winding mandrel is highly durable. It can withstand the continuous mechanical stress and friction during the winding process, as well as exposure to various environmental conditions in the manufacturing environment. Its reliable construction ensures long - term stable operation, reducing the need for frequent maintenance and replacement, thus saving costs for manufacturers.

Part - Numbered Traceability: One of the unique features of this mandrel is its part - numbered system. Each mandrel is assigned a specific part number, which allows for easy identification, tracking, and inventory management. This feature is particularly beneficial for industries with strict quality control requirements, as it enables manufacturers to quickly trace the origin and usage history of each mandrel, ensuring product quality and compliance.

3.3 Production Advantages

Advanced Equipment: Aoshuo is equipped with state - of - the - art production equipment. Our Makino and Beijing Jingdiao CNC machining centers, along with imported Japanese equipment like Mitsubishi and Sodick, enable us to achieve the highest level of precision in manufacturing the winding mandrel. These advanced machines can create complex geometries and achieve tight tolerances, ensuring the quality and performance of the final product.

Advanced Software - Driven Design: In the design phase, we utilize cutting - edge software such as UG, Pro - E, and AutoCAD. These software tools allow us to conduct in - depth design analysis, simulation, and optimization. We can virtually test the performance of the mandrel under different winding conditions, identify potential issues, and make necessary adjustments before production. This software - driven approach ensures that the final product is not only highly functional but also optimized for production efficiency and cost - effectiveness.

Expert Team: Our team of engineers and technicians is at the heart of our success. With in - depth knowledge of winding - related technologies, electronics, and mold - making, they work closely with customers from the initial consultation stage. They understand the specific requirements of the industry and are responsible for every aspect of the mandrel's design, processing, and quality inspection. Their expertise and years of practical experience guarantee that the delivered product meets and often exceeds customer expectations.

3.4 Application Areas

The automated part - numbered winding mandrel is mainly used in the electronics manufacturing industry for the production of components such as inductors, transformers, and solenoids. In the electrical industry, it is used for winding wires in motors, generators, and other electrical devices. In the wire - harness manufacturing industry, it is used to wind wires into organized bundles for various applications. Additionally, it can be applied in other industries where precise winding operations are required, such as the aerospace and automotive industries for manufacturing components like sensors and actuators that involve wound elements. The part - numbered feature makes it especially suitable for industries with strict quality control and traceability requirements.

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